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CNC High speed metal cutting circular saw machine with chamfer machine / deburring machine one stop

11 Aug February 2025 | LionNord

The fully automatic metal cutting circular saw machine is the core equipment for efficient processing of metal profiles (bars, pipes, and steel sections) in the industrial field,

 integrating high-speed cutting, intelligent control, and automated production. The following provides a detailed introduction from three aspects: core functions, technological advantages, and applicable scenarios:

1、 Detailed explanation of core functions**

1. **High speed precision cutting**

- Material range * *: Carbon steel, stainless steel, aluminum alloy, copper alloy, high-strength steel (tensile strength ≤ 1800MPa), etc;

-Cutting ability:

-Solid rod: diameter 10-300mm (such as Jinkaida X9 supporting Ø 25-100mm);   

-Pipes/profiles: round bars, square bars/pipes, angle steels, H-beams, etc;

- Precision Control * *:

-Length error: ± 0.05~0.1mm;   

-Verticality of cross-section: ≤ 0.1 °/100mm, without burrs or sloping surfaces;

-Cutting speed:

-Ø 50mm carbon steel: 2.5-3 seconds;   

-Ø 100mm alloy steel: 6-10 seconds.

 2. **Full process automation**

| Implementation Method * * | * * Technical Highlights * *|

|----------------|-----------------------------------------|--------------------------------|

|* * Automatic feeding * * | Servo motor+roller/robotic arm feeding | Feeding speed 20-30m/min, accuracy 0.1mm|

|* * Fixed length positioning * * | Encoder+laser ranging | Repetitive positioning accuracy ± 0.02mm|

|* * Clamping cutting * * | Hydraulic/pneumatic fixture+hard alloy saw blade (speed 2000-5000rpm) | Ultra thin saw blade (1.5-2mm) reduces material consumption|

|Tailings processing * * | Third axis servo feeding mechanism | Tailings ≤ 20mm, approaching "zero waste"|

|* * Finished product sorting * * | Belt/chute output+robot palletizing | Supports automatic counting and stacking|

3. **Intelligent control system**

-* * Operating interface * *: 10 inch touch screen (PLC/HMI), graphical programming (such as Mitsubishi system);   

-* * Program Management * *: Stores over 100 sets of cutting solutions and allows for one click switching of workpiece parameters;   

-* * Security Protection * *:

-Saw blade splash guard (;

-Overload emergency stop, abnormal air/oil pressure alarm;   

-* * Remote monitoring * *: 4G/Ethernet access to MES, mobile APP to view production capacity and fault codes.

 2、 Technical advantages and benefits**

1. **Efficiency improvement**

-5-10 times faster than traditional band sawing machines (e.g. daily production capacity of 3000 pieces ↑);   

-Change time ≤ 3 minutes (pre-set program retrieval).

 2. **Cost savings**

-* * Material loss ↓ * *: Tailless design+thin saw blade, saving 15-20% of raw materials;   

-* * Labor cost ↓ * *: 1 person can supervise 3-5 devices, reducing labor dependence;   

-Energy consumption optimization: Servo motor standby power consumption ≤ 0.5kW.

 3. **Quality assurance**

-Surface smoothness Ra ≤ 6.3 μ m (no secondary processing required);   

-Improvement of saw blade life: The micro lubrication system (oil air mixture) extends the service life by 2-3 times.

 3、 Typical application scenarios**

|* * Industry * * | * * Example of processed parts * * ||

|------------------|-----------------------------|----------------|

|* * Automotive Manufacturing * * | Transmission Shaft, Steering Rod, Brake Pipe

|* * Construction machinery * * | Hydraulic cylinder barrel, bearing seat blank

|* * Aerospace * * | Titanium alloy connecting rods, landing gear fittings

|* * Furniture and building materials * * | Stainless steel handrails, aluminum alloy frames

** 4、 Key parameters for selection**

1. * * Material characteristics * *: Hardness, diameter/wall thickness → Determine saw blade material (HSS/TCT) and spindle power (7.5-22kW);   

2. * * Capacity demand * *: feeding speed (≥ 20m/min), cutting cycle time → matching servo system specifications;   

3. * * Scalability * *: Whether to reserve robot interfaces and installation positions for chamfering/deburring modules;   

4. * * Safety certification * *: CE/ISO 12100 standard protection level (IP54 or above).

 ** Summary**

The core value of a fully automatic metal circular saw machine lies in:

✅ ** Replace minute level traditional processing with second level cutting speed * *;   

✅ ** Zero tailings+no secondary processing, comprehensive cost reduced by 30% * *;   

✅ ** Intelligent control enables 24-hour continuous production.   

**Suggestion: For difficult to cut materials such as stainless steel/high-strength steel, priority should be given to choosing spindle constant power control models; 

Batch pipe processing requires matching double headed chamfering modules to maximize efficiency. Before actual procurement, it is necessary to request the manufacturer to 

provide a trial cutting report (material: 45 # steel Ø 80mm, verifying section quality/time consumption/tail material length).